The Production
The cacophony of all the presses running at once is impressive, doubly amplified by the high ceilings. I loved the smell of ink. The place was huge, factory-like, much bigger than it looks here:
Here’s a close-up of one of the presses. A single false move and you’d quickly get eaten by one of these things:
The calibration and viewing area was like a DJ station. Here’s the touch screen monitor where the technician makes incremental adjustments to the cyan, magenta, yellow and black levels. That’s the test print from earlier in the week:
The technician lines up the newly-printed form prints (the actual pages of the book!) to this motherboard thing where each level below corresponds to a strip of the sheet above. I dunno, it was like magic. I would say, this one needs a little more magenta, this one a little more yellow and after some quick-fingered tapping and adjusting, and some hundred sheets later (in like 2 seconds), there it was corrected:
One of the printing screens:
The paper loaded and ready for printing. I chose Galaxie Keramik paper, in case you were interested:
Here we are: the printing technician, Jürgen the color expert, and me comparing the form prints to my reference prints:
By the way, we would check, adjust and recheck, reprint and recheck again each form print of about four images as it came out of the machine and then go into a separate (quiet) conference room for about half an hour while the entire set was being printed (1200 sheets or so I guess). Then we would get buzzed back into the printing room for the next form print. We did this twelve times that day! It was a long day.
Here’s Marijke, my Kehrer designer, looking up inquisitively at the misting system humidifying the space:
Afternoon shift change and another technician pulls a form print out of the press for viewing:
A pallet of final form prints. That’s a lot of paper:
Look ma, I’m making a book!
Printing the cover:
To be continued…
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